Skip to main content
Log in

Optimization of friction stir welding process using NSGA-II and DEMO

  • Original Article
  • Published:
Save article
View saved research
Neural Computing and Applications Aims and scope Submit manuscript

Abstract

In welding processes, the selection of optimal process parameter settings is very important to achieve best weld qualities. In this work, neuro-multi-objective evolutionary algorithms (EAs) are proposed to optimize the process parameters in friction stir welding process. Artificial neural network (ANN) models are developed for the simulation of the correlation between process parameters and mechanical properties of the weld using back-propagation algorithm. The weld qualities of the weld joint, such as ultimate tensile strength, yield stress, elongation, bending angle and hardness of the nugget zone, are considered. In order to optimize those quality characteristics, two multi-objective EAs that are non-dominated sorting genetic algorithm II and differential evolution for multi-objective are coupled with the developed ANN models. In the end, multi-criteria decision-making method which is technique for order preference by similarity to the ideal solution is applied on the Pareto front to extract the best solutions. Comparisons are conducted between results obtained from the proposed techniques, and confirmation experiments are performed to verify the simulated results.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Subscribe and save

Springer+
from $39.99 /Month
  • Starting from 10 chapters or articles per month
  • Access and download chapters and articles from more than 300k books and 2,500 journals
  • Cancel anytime
View plans

Buy Now

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5

Similar content being viewed by others

References

  1. Thomas W, Nicholas E, Needham J, Murch M, Templesmith P, Dawes C (1991) Friction stir welding. UK Patent international patent application no. PCT/GB92102203 and Great Britain Patent application no. 9125978.8., 1991

  2. Neto DM, Neto P (2013) Numerical modeling of the friction stir welding process: a literature review. Int J Adv Manuf Technol 65:115–126

    Article  Google Scholar 

  3. Mishra R, Mahoney M (2007) Friction stir welding and processing. ASM International, Ohio

    Google Scholar 

  4. Boldsaikhan E, Corwin E, Logar A, Arbegast W (2001) The use of neural network and discrete Fourier transform for real-time evaluation of friction stir welding. Appl Soft Comput 11:4839–4846

    Article  Google Scholar 

  5. Lakshminarayanan A, Balasubramanian V (2009) Comparison of RSM with ANN in predicting tensile strength of friction stir welded AA7039 aluminium alloy joints. Trans Nonferr Met Soc 19:9–18

    Article  Google Scholar 

  6. Buffa G, Fratini L, Micari F (2012) Mechanical and microstructural properties prediction by artificial neural networks in FSW processes of dual phase titanium alloys. J Manuf Process 14:289–296

    Article  Google Scholar 

  7. Okuyucu H, Kurt A, Arcaklioglu E (2007) Artificial neural network application to the friction stir welding of aluminum plates. Mater Des 28:78–84

    Article  Google Scholar 

  8. Fratini L, Buffa G, Palmeri D (2009) Using a neural network for predicting the average grain size in friction stir welding processes. Comput Struct 87:1166–1174

    Article  Google Scholar 

  9. Ghetiya ND, Patel K (2014) Prediction of tensile strength in friction stir welded aluminium alloy using artificial neural network. Proc Technol 14:274–281

    Article  Google Scholar 

  10. Asadi P, Besharati Givi MK, Rastgoo A, Akbari M, Zakeri V, Rasouli R (2012) Predicting the grain size and hardness of AZ91/SiC nanocomposite by artificial neural networks. Int J Adv Manuf Technol 63:1095–1107

    Article  Google Scholar 

  11. Akbari M, Asadi P, Besharati-Givi MK, Khodabandehlouie G (2014) Artificial neural network and optimization. In: Besharati-Givi MK, Asadi P (eds) Advances in friction-stir welding and processing. Woodhead Publishing, pp 543–599. doi:10.1533/9780857094551.543

  12. Alkayem NF, Parida B, Pal S (2016) Optimization of friction stir welding process parameters using soft computing techniques. Soft Comput. doi:10.1007/s00500-016-2251-6

    Google Scholar 

  13. Deb K (2011) Multi-objective optimization using evolutionary algorithms. Wiley India, New Delhi

    MATH  Google Scholar 

  14. Deb K, Pratap A, Agarwal S, Meyarivan T (2012) A fast and elitist multiobjective genetic algorithm: NSGA-II. IEEE Trans Evol Comput 6(2):182–197

    Article  Google Scholar 

  15. Coello C, Lechuga M (2002) MOPSO: a proposal for multiple-objective particle swarm optimization. In: 2002 IEEE congress on evolutionary computation (CEC)

  16. Robič T, Filipič B, (2005) DEMO: differential evolution for multiobjective optimization. In: 2005 the 3rd International conference on evolutionary multi-criterion optimization

  17. Shojaeefard M, Behnagh R, Akbari M, Givi M, Farhani F (2013) Modelling and Pareto optimization of mechanical properties of friction stir welded AA7075/AA5083 butt joints using neural network and particle swarm algorithm. Mater Des 44:190–198

    Article  Google Scholar 

  18. Tutum C, Hattel J (2010) A multi-objective optimization application in friction stir welding: considering thermo-mechanical aspects. In: 2010 IEEE congress on evolutionary computation (CEC)

  19. Shojaeefard M, Akbari M, Asadi P (2014) Multi objective optimization of friction stir welding parameters using FEM and neural network. Int J Precis Eng Manuf 15(11):2351–2356

    Article  Google Scholar 

  20. Haykin S (2003) Neural networks—a comprehensive foundation, 2nd edn. Pearson Education, New Delhi

    MATH  Google Scholar 

  21. Hwang C, Yoon K (1981) Multiple attribute decision making: methods and applications. Springer-Verlag, New York

    Book  MATH  Google Scholar 

Download references

Acknowledgements

The authors gratefully acknowledge the financial support provided by SERB (Science and Engineering Research Board), India (Grant no. SERB/F/2767/2012-13), to carry out this research work.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Sukhomay Pal.

Ethics declarations

Conflict of interest

The authors declare that there is no conflict of interests regarding the publication of this paper.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Alkayem, N.F., Parida, B. & Pal, S. Optimization of friction stir welding process using NSGA-II and DEMO. Neural Comput & Applic 31 (Suppl 2), 947–956 (2019). https://doi.org/10.1007/s00521-017-3059-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue date:

  • DOI: https://doi.org/10.1007/s00521-017-3059-8

Keywords

Profiles

  1. Nizar Faisal Alkayem