SY80 C - 9
1 Hydraulic basic circuit
1.2 Main hydraulic components of the system
NO. Name Model
1 Main pump K3VL112/B-10RSM-L1/1-TB325
2 Multi-way valve SCX180-H
3 Slewing mechanism Reducer assembly 11010275301
4 Walking mechanism GM11VA-C-32/56-1
5 Central swivel joint SY60 entral swivel joint 8ZWⅡ14K2L
Manual pilot valve Pilot valve PV48K1454-EV1
6
Foot valve Foot valve PVD8P6021
7 Respiration valve Respiration valve PAG-005B
2 Main pump structure and control principle
SY80C main pump parameters
Supplier kawasaki
Model K3VL112/B-10RSM-L1/1-TB325
The biggest displacement 95 cc/rev
The smallest displacement 29.5 cc/rev
Input power set 40 （ 0 ， +1 ） kw/2100rpm
Pressure cut off setting 32 Mpa
2 Main pump structure and control principle
2.1 Main pump structure
Oil spill mouth
1. Shell back into
the tubing pump at Oil outlet
the top of T
2. Add oil into oil
pump shell before
starting excavator
Oil spill mouth
Oil suction mouth S
2 Main pump structure and control principle
2.2 Principle of main pump
The hydraulic pump mainly consists of
variable plunger and variable mechanism.
Pump variable mechanism mainly consists
of flow control valve, pressure cut-off valve,
power control valve (torque limit valve)
and variable cylinder. The pump variable is
realized by changing the angle of the
variable cylinder. The higher of the
variable cylinder pressure, the smaller of
the swing angle of the inclined plate, the
smaller of the pump flow rate. The oil
pressure of the variable cylinder is
controlled by power control valve, cut-off
valve and flow control valve.
2 Main pump structure and control principle
2.3 Constant power valve
The constant power control valve (torque
limiting valve) detects main pump outlet
pressure, with system pressure rise, main pump
outlet pressure up to relief valve setting pressure
(adjust pressure), power on both ends of the
valve differential pressure begins to enter the
constant power control, by assigning the power
control valve into the variable cylinder, the
higher of oil pressure, the smaller of pump flow,
to achieve constant power control.
2 Main pump structure and control principle
2.4 Pressure cut-off valve
Pressure cut-off valve left side
detects pump outlest pressure
close to setting pressure (32MPa),
to overcome spring force, push
pool to the right, enter
displacement plunger on the right
side, pump rate reduced.
Inlet
Breaker Trv LHS Trv RHS
Section
outlet
Section B
T o
o t
p t
o
S m
i
d S
e i
d
Arm Bucket Boom Dozer Swing
e
Trv LHS Trv RHS Arm Bucket Boom Swing B
Forward Forward In In Down LHS
T o
o t
p t
o
S m
i Trv LHS
d Reverse S
e i
Trv RHS Bucket Boom
Arm
Up Dozer
d
Reverse Out Out Swing
RHS e
Compensator Valve
3.3 Oil inlet valve sheet structure
Main relief valve
Flush
valve
Middle
position
relief valve
3.6 Pressure compensating valve
3. Main valve structure and control principle
3.7 Failure maybe caused by the failure of main parts of main valve
• Failure of part valve of multi-way valve may cause system failure:
• 1. Main safety valve: valve core hairpin, wear, and spring becomes soft, will
cause the entire system weakness.
• 2. Second relief valve: if secondary relief valve failure, it will cause the
corresponding cylinder action weakness, or appear the arm off phenomenon.
• 3. Compensation pressure unloading valve: such as the damping valve core
hole is blocked, excavator start up with load (no-load LS pressure display);
if the valve core is stuck in the open position, the system is weakness, and
slow speed.
• 4. The median unloading valve: if the valve core is stuck in the open
position, the system pressure is low, slow work, even lead to that pilot
pressure is low.
• 5. Pressure compensation valve: if a pressure compensation valve can not be
opened, the corresponding work actuator (cylinder or motor) can not move
or slow speed.
4. Rotary reducer assembly structure and control principle
Rotary reducer assembly parameter
Supplier EATON
Model Reducer assembly 11010275301
Motor displacement 48 cc/rev
Motor overflow pressure 22 Mpa
Motor unlock pressure 2 Mpa
Reduction ratio 19.464
Output shaft modulus 8
Output gear teeth 11
4. Rotary reducer assembly structure and control principle
4.1 Motor and reducer sectional drawing
Swash Reset disk
plate cylinder Valve disc (valve
block plate)
Oil seal
Transmissi
on shaft
Piston Friction Brake
assembly plate plunger
Sliding
shoe
assembly Sectional drawing of motor
4. Rotary reducer assembly structure and control principle
4.1 Motor and reducer sectional drawing
Planet
carrier 2
T shaped roller
Pinion shaft bearing
Planet
carrier 1
Dusty 2 stage
planetary 1 stage
Oil seal
gear planetary
gear
Sectional drawing of reducer
4. Rotary reducer assembly structure and control principle
4.2 rotary motor control circuit
Delay
valve
Relief
valve
Fill oil check
valve
Reducer Brake piston and friction plate
4. Rotary reducer assembly structure and control principle
4.2.1 Rotary motor relief valve (1)
Oil mouth overflow valve
5. Walking speed reducer assembly structure and control principle
Walking motor parameters
Supplier Nabtesco
Model GM11VA-C-32/56-1
Motor maximum inlet flow 85 L/min
Motor displacement 55.8/31.5 cc/rev
Motor overflow pressure 27.5 Mpa
Reduction ratio 50.11
High and low speed switching pressure 3.5 MPa
5. Walking speed reducer assembly structure and control principle
5.1 Break-out section of walking motor and reducer
6. Central rotary joint structure
6.1 Central rotary joint
F 油口
上部 下部
Schematic diagram of oil
distribution of central rotary joint
The upper F oil mouth - hydraulic oil tank; the upper A oil mouth -
the main valve B6; the upper B oil mouth - the main valve A6;
Schematic diagram of The upper G oil mouth - the oil source valve Pr oil mouth; the
upper C oil mouth - the main valve B5; the upper D oil mouth - the
the central rotary joint
main valve A5; the lower part of F oil mouth - running motor vent,
the lower A oil mouth - the right motor B; lower B oil mouth -
right motor A; the lower G oil mouth- running motor high and low
speed; the lower part of the C oil mouth - left motor A; lower D oil
mouth - left motor B
Thank you
